(Frankfurt am Main/Fremont, California, September 02, 2025) Heavy rain, thunderstorms, hail – extreme weather events are on the rise worldwide. Hailstones in particular can cause considerable damage. Photovoltaic systems are particularly at risk due to their exposed location on roofs or open spaces. VDE Americas and the wholly owned VDE subsidiary RETC (Renewable Energy Test Center) want to remedy this with a new test procedure. At the beginning of September, the experts presented the Hail Resiliency Curve (HRC) test. As a further development of the current industry standard tests, the HRC test characterizes resilience across a wide range of impact energies and tests products from all over the world until they fail.
Unlike current hail certification tests for solar panels, the HRC test simulates real-world hailstorm conditions where solar panels face numerous impacts from a range of hailstone sizes and wind speeds during severe hailstorms. The test involves firing a series of small to large hailstones at low to high speeds at solar panels representing specific models and brands until glass fracture occurs, which gives solar developers, owners and operators accurate data for a panel’s breaking point.
Greater safety through stricter hail tests
"The solar industry has long needed a more rigorous approach to hail testing," says Cherif Kedir, president and CEO of RETC. "The Hail Resiliency Curve Test fills this knowledge gap by providing our customers with actionable data on solar panel hail resilience across the complete impact energy spectrum of real-world hailstorms. Moreover, the rigorous sample size ensures a more thoroughly vetted solar panel characterization."
The new HRC protocol not only enables solar panel manufacturers to optimize hail-hardened products designs and demonstrate their performance advantages relative to conventional products. It also helps project developers perform cost-benefit analyses of different solar panels and tracker tilt angles (known as “hail stow”) combinations to mitigate hail damage risk. In addition, insurance providers benefit by being able to appropriately rightsize hail damage coverage and premiums based on empirical data rather than speculation.
Using the Hail Resiliency Curve (HRC) test, experts from VDE Americas and RETC check the resilience of solar modules under real hail conditions.
| RETC